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Let's hear it for better noise management
June 1st 2007

It's a noisy old world out there, with annoying and potentially damaging sounds invading almost every aspect of modern life. You need only glace at the media to realise that the din of modern life is reaching 'unheard of' levels with things such as mobile phone rings, car alarms and barking dogs being cited as some of the most irritating aural annoyances

Fortunately, for most of us, these irritating sounds remain just that – irritating. Yet we can usually escape them and are seldom exposed to them for long periods. For those working in industry, however, prolonged exposure to excessive noise is a much more serious proposition and one which can have serious health implications.

The Health and Safety Executive (HSE) estimates that 1 million people in the UK are exposed to excessive noise levels at work and are at risk of suffering hearing damage.

It was to combat this problem that stiff new requirements were introduced under the Control of Noise at Work Regulations in 2005. Non-compliance is not an option and the days when companies could simply issue staff with ear defenders at specific noise levels are gone.

The HSE advises that the most effective and efficient way of controlling noise is by technical and organisational means that protect workers at source. These might include changes in process, introducing engineering controls (e.g.

silencers and damping) modifying the path by which noise travels through the air to exposed people (e.g. enclosures) and reducing time spent in noisy areas.

Wakefield Acoustics, based in Cleckheaton, West Yorkshire, is one of only a few companies capable of providing turnkey industrial noise solutions, from providing the noise assessment survey through to the design, development, manufacture and installation of the actual solution.

Assessing noise levels and whether they constitute a risk can be a complex area. However, not providing an effective solution could lead not only to enforcement by the health and safety authorities but also potentially expensive insurance and civil claims on behalf of employees whose hearing has been damaged. If all this sounds like just another bureaucratic imposition, then perhaps we should look at the issue from another perspective: Firstly, results from across the industrial spectrum show that where noise control measures have been correctly applied there have been clear gains in productivity and efficiency through providing employees with a quieter, more comfortable environment.

Secondly, hearing loss is usually gradual and irreversible.

Just because staff do not seem to be affected now does not mean that several years down the line they won't suffer the consequences of working in an excessively noisy environment. Hearing loss is also distressing for those close to the actual sufferer and can cause real social problems.

Thirdly, installing noise control measures can prove very cost effective. These can range from low cost engineering solutions based around in-house maintenance regimes, for example, through to more sophisticated noise control management programmes and systems. They all represent an excellent investment, often generating higher levels of productivity, and reduce the risk of potentially expensive compensation claims.

The turnkey service that Wakefield Acoustics offers is well illustrated by the work the company recently carried out for Control Techniques UK, based in Telford. Control Techniques, a division of the Emerson Group, is a market leader in intelligent drive automation for a wide variety of industrial applications.

Following a factory reorganisation programme the company was anxious to reduce the noise from the sawing area of its manufacturing plant. The specific machines in question were emitting noise levels of around 100dB (A).

This needed to be reduced in line with the recently introduced Noise at Work Regulations, so the company was looking for a 20 – 25 dB(A) reduction.

Subsequent to a detailed assessment being carried out by the Wakefield Acoustics Noise Consultancy Division, which worked closely with the Control Techniques team, a solution was prescribed which involved installing a 9m long by 4m high acoustic screen to give the attenuation required. As both access and visibility were also key requirements for Control Techniques, suitable heavy duty doors and glazed windows were designed into the solution.

Although industrial noise is a common factor in our lives it can be reduced and controlled with significant benefits for both employer and employees. The HSE advises that full compliance of the Control of Noise at Work Regulations 2005 would eliminate noise induced hearing loss to a point where no new cases would arise by 2030.

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